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Feb 24, 2013

Sulfuric Acid Plant 100 Metric Ton Daily Production Images

Here are dozens of pictures of sulfuric acid plant's components, including blower, sulfur yard, sulfur pits, sulfur pump, furnace, boiler, R.O.W.P (Reverse Osmosis Water Plant), Hot Gas filter, Converter/Contact tower, SO3 (Sulfur trioxide) cooling loops/pipes, acid storage tanks, ACT(acid circulation tank), Acid cooler, Scrubber tower, absorption tower, drying tower, control room, industrial electricity generator and many other machines.
I captured these images from my Nokia N73, the name of the plant is Ziminadar Chemical and Fertilizer (PVT) Limited, it produces daily 100 metric ton, with the help of single absorption contact process. ZCFL situated in Punjab Pakistan between the Chiniot and Faisalabad city, near the Madina Sugar Mill, Any organization or any company can buy sulfuric acid from here.

Sulfuric Acid Plant in pakistan, image of Acid Cooling tower

Sulfuric Acid Plant in Pakistan Zimindar Chemical and Fertilizer (PVT) Limited, image of Water cooler

Sulfuric Acid Plant in Pakistan, Zimindar Chemical and Fertilizer (PVT) Limited, image by irfan, Acid cooling pipes/tower

Sulfuric Acid Plant in Pakistan Zimindar Chemical between chiniot and faisalabad, near madina shugar mill, image by irfan ahmad plant operator, SO3 cooling loops/pipes.



Sulfuric Acid Plant in Pakistan Zimindar Chemical between chiniot and faisalabad, near madina shugar mill, image by irfan ahmad plant operator, SO3 cooling loops/pipes.

Sulfuric Acid Plant in Pakistan Zimindar Chemical between 100 Metic ton daily production by contact process single absorption chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator,

Sulfuric Acid Plant in Pakistan Zimindar Chemical 100 Metic ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, SO3 cooling pipes by pass, SO3 cooler, SO3 cooler fan

Sulfuric Acid Plant in Pakistan Zimindar Chemical 100 Metic ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan Zimindar Chemical 100 Metic ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, Convertor/ contact tower image


Sulfuric Acid Plant in Pakistan Zimindar Chemical 100 Metic ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, convertor/contact tower, that converts SO2 into SO3 with under temperature of 420 degree celcius with the help of catalysit V5O

Sulfuric Acid Plant in Pakistan Zimindar Chemical 100 Metic ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, contact tower/convertor insulated by glass wool, sampling lines.

Sulfuric Acid Plant in Pakistan Zimindar Chemical 100 Metic ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, contact tower/convertor insulated by glass wool, sampling lines.

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, buy sulfuric acid from here

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, buy sulfuric acid from here

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, convertor

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, buy sulfuric acid from here

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, between chiniot and faisalabad, near madina sugar mill, image by irfan ahmad plant operator, cooling tower

Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, Control room of shift incharge,chemical engineers


Sulfuric Acid Plant in Pakistan Zamindar Chemical 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, rota meter/ process water Gage to control process water flow

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad ipadfour.blogspot.com plant operator, invertor to control the blower frequency

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, panel for electical engineers/electritions to change over the electricity between wapda and generator

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, electritions room


Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, electritions room

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, industrial level diesel generator to produce electricity

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, horizantally situated diesel storage tank for generator



Sulfuric Acid Plant image of blower to suck the air or oxegen


Sulfuric Acid Plant image of blower to suck the air or oxegen, backside view

Sulfuric Acid Plant image of blower to suck the air or oxegen, front view

Sulfuric Acid Plant image of standby/2nd blower to suck the air or oxegen, front view

Sulfuric Acid Plant image of blower to suck the air or oxegen, front view

Sulfuric Acid Plant image of blower to suck the air or oxegen, blower motor



Sulfuric Acid Plant image of blower to suck the air or oxegen, blower motor


Sulfuric Acid Plant image of blower to suck the air or oxegen


Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, how to prepare sulfuric acid on industrial level




Sulfuric Acid Plant, high voltage transformer room

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, buy conc sulfuric acid from here

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, buy concentrated sulphuric acid

Reverse osmosis water plant images / 9000 liter/ 9 M.Ton hourly production

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, Air/Oxegen Drying tower, Absorption tower with scrubber tower

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, convertor

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, dry tower, absorption tower and scrubber tower images

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, how convertor/ contact tower works

non return valve (NRV)

Globe valve image/ picture


Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, convertor snap

gas cutter or gas welding holder


Heat exchanger

heat exchanger , Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

economiser


Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, Hot Gas Filter


Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, waste esteem out cylinder

sand filter

Pressure vesicles in R.O.W.P

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

ROWP

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

ROWP

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

R.O water tank

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, Boiler

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, boiler

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, boiler

boiler image

boiler feed water pump and boiler image

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

boiler vant valve

spacer between boiler and furnace

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

suphur pits

boiler header cylinder, boiler esteem header cylinder

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator, image of sulfuric acid pits while shutdown, and sulfur pump

sulfure in pits

sulfur pump

 main sulfur pits

sulfur pits

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator


sulfur yard/ sulfur storage stock

sulphur

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

High voltage transformer

Gate valve for esteem turbine

troly

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator


industrail Generator to produce 50 horse power



main electricl panel to control the whole sulfuric acid plant

compressor

main panel for procces plant operator to control the temperature



Furnace image

control room

Acid circulation tank (ACD) the heart of the sulfuric acid plant

Furnace Diesel burner

diesel burner pump


esteem trape


furnace where sulfure convert into sulfur dioxide SO2

Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator


Sulfuric Acid Plant in Pakistan 100 Metric ton daily production by contact process single absorption, image by irfan ahmad plant operator

tank for making the solution of caustic soda


ACT

ACT pump motors



NRV non return valve